A recent project undertaken by Gericke entailed a client who needed to replace a silo in an existing plant due to contamination risks, while improving safety facilities and increasing production capacity at the same time.

This project required the replacement of two silos, each with a capacity of 90 m3, the expansion of the transport equipment from one to two transport screws per silo and the installation of stainless steel piping. All components had to be accommodated in the existing footprint and connected to the existing equipment.

Gericke's mechanical and process engineers provided 3D drawings and product specifications to ensure everything was accurately prepared for installation.

To reduce installation time, Gericke uses semi-assembled plant components. They are built in halls next to the installation site. This is more cost effective for the customer as it results in less downtime on site.

With 3D scanning and design software, Gericke can use images from the existing space and incorporate the new technology.  Other aspects were integrated into the solution:

•    Because the product is highly flammable, spark detection and a shut-off valve were incorporated into the system.
•    The previous system required manual intervention to discharge the product from the silos. Gericke has automated this with diverter valves so that manual work is no longer required.
•    An important technical task was to reduce the source of contamination.
•    Flexible piping was removed due to hygiene requirements and replaced with stainless steel pipes.
•    Detailed documentation and certificates were provided.
•    In-house training was provided to staff to show them how to safely maintain the equipment and what spare parts to have on hand to avoid downtime.

gerickegroup.com
 

Gericke 3D Scan

(Middle) Work in progress
 

(Bottom) Finished upgrade

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