Emerson has introduced a new dust collector monitoring and control solution aimed at improving the efficiency, reliability, and environmental performance of dust collection systems used in industrial applications. Industries such as cement, mining, chemicals, plastics, food processing, and power generation often handle materials that generate significant airborne dust, requiring effective filtration to meet safety and environmental standards.

The new solution is designed to automate the monitoring and control of dust collectors, helping to ensure timely filter cleaning, detect filter failures, and manage compressed air use. By integrating with existing automation systems, it can support improved equipment performance and reduce maintenance demands.

Dust collectors vary in size and configuration but commonly include filter elements that must be periodically cleaned and replaced. Automated systems can optimise this process by adjusting cleaning schedules based on actual performance, reducing energy and compressed air consumption. Monitoring tools also assist in identifying failed filters, supporting regulatory compliance and avoiding unplanned downtime.

Emerson’s offering includes mechanical and automation components such as pulse valves, pressure sensors, flow sensors, sequencer controllers, and HMI/SCADA interfaces. These elements support data collection, system visualisation, and control across a range of dust management applications.

According to Emerson, the system can contribute to lowering total cost of ownership and extending the service life of key components, including filters and valves. The company’s portfolio is intended to support modular upgrades or complete system integration, depending on user requirements.

Emerson’s Dust Collector Monitoring and Control Solution empowers operators with real-time insights and advanced diagnostics through intuitive HMI and SCADA interfaces